Description
Superior Silicone Orthotic Insoles: Advanced Pressure Relief & Support
Manufacture exceptional orthotics with our premium medical-grade silicone, designed specifically for demanding clinical applications like insoles and prosthetic liners. We Topsil silicone partner with leading orthotic and prosthetic manufacturers, gel pad factories, and medical device companies, providing foundational materials for innovative solutions.
Engineered Performance for Plantar Pressure Reduction
Orthotic insole effectiveness hinges on material properties. Our silicone gel excels where traditional foams and softer gels fail:
- Optimal Pressure Distribution: Biomechanically tested to redistribute plantar pressure effectively, crucial for offloading sensitive areas (like in diabetic foot conditions) and preventing ulceration.
- Tailored Support & Cushioning: Solidness and density are customizable to address specific pathologies and patient needs. Research (Chen et al., ScienceDirect) confirms the critical role of material density and compression characteristics in reducing peak plantar stress.
- Superior Durability: Offers unmatched mechanical resilience against repetitive loading and shear forces of gait. Maintains structural integrity through prolonged use, ensuring lasting therapeutic benefit and a lower lifetime cost. Resists permanent deformation (low compression set).
Biocompatible Safety for Medical Applications
Direct skin contact demands uncompromised safety :
- Medical-Grade & Hypoallergenic:Certified biocompatible material for safety in prolonged wear.
- Hygienic:Naturally resistant to microbial growth, helping prevent skin issues.
- Proven Comfort:Ideal for prosthetic liners, reducing vibration and shear on residual limbs, enhancing comfort, and promoting long-term device acceptance.
- Custom Contouring:Easily molds at room temperature to replicate the exact contours of a patient’s foot or limb, providing precise, targeted support where it’s needed most. (Leading foot specialist: “High-grade silicone effectively minimizes pressure points while being biocompatible and durable for daily use.”)
Essential Technical Performance
| Property | Value | Orthotic Benefit |
| Hardness (Shore A) | 0-30 | Customizable firmness for specific pressure relief |
| Tensile Strength | ≥ 4.8 MPa | High strength for long-lasting performance |
| Tear Strength | ≥ 20 N/mm | Critical shear resistance, protects skin |
| Elongation | ≥ 600% | Moves naturally with the foot during gait |
| Compression Set | ≤ 5% | Maintains shape & support, resists deformation |
Streamlined, Reliable Manufacturing
Maximize production efficiency and quality:
- Consistency:Reduces waste and ensures reliable output meeting strict medical standards.
- Versatility:Suitable for hand-poured custom orthotics or high-volume silicone insole production.
- Expert Partnership:We collaborate closely to provide the optimal silicone grade – whether for soft cushioning in accommodative orthotics or firmer support in functional devices.
Partner for Advanced Orthotic Solutions Offer superior patient outcomes with shoe insoles , orthosis and liners featuring:
- Effective Plantar Pressure Reductionin forefoot, midfoot, and heel.
- Enhanced Longevity & Durabilityoutperforming foam.
- Guaranteed Safety & Biocompatibilityfor skin contact.
- Precise Customization for therapeutic needs or diabetes demand
- Cost-Effective Productionwith consistent, high-quality material.
Internal Links :
- Explore our diverse range of liquid silicone products for custom insole molding.
- Learn more about our premium platinum cure silicone rubber for medical-grade applications.
- Find the perfect pair of shoe insoles for your comfort needs. silicone rubber for your specific insole or orthotic needs.
- Contact our technical team for personalized guidance and support.
Data sheet:
Quote:
“These silicone materials have been a game-changer for our orthotics business. We can now create truly custom insoles that provide exceptional comfort and support for our clients. The quality and durability are outstanding.” – Emily R., Certified Orthotist
Chart:
Durability of Insole Materials by Compression Cycles
Compression Cycles
30000 ┤
28000 ┤
26000 ┤
24000 ┤
22000 ┤
20000 ┤
18000 ┤
16000 ┤
14000 ┤
12000 ┤
10000 ┤ ██████████████████ Platinum Cure Silicone
8000 ┤ ██████████████ Gel Insoles
6000 ┤ ██████████ EVA Foam
4000 ┤ ██████ Latex
2000 ┤
0 ┼───────────────────────────────────────────────────────────
EVA Foam Gel Insoles Platinum Cure Silicone Latex
Summary of Advantages :
Our premium silicone offers unmatched comfort, support, and pain relief for custom insoles. With a wide range of options, including medical-grade, we have your solution. Contact us for the best insole materials!
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