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Reusable Silicone Vacuum Bags for Composite Manufacturing: Sustainable Solutions for RTM and Infusion Processes
For fiberglass composite factories, vacuum casting facilities, and RTM infusion molding plants, our reusable silicone vacuum bags offer a game-changing alternative to single-use plastic solutions. Designed for precision and sustainability, these silicone membranes withstand extreme temperatures, reduce waste, and deliver unmatched durability in vacuum bagging processes. Whether you’re producing aerospace components, automotive parts, or 3D-printed composites, our food-grade silicone rubber ensures airtight seals, minimal leaks, and long-term cost savings.
Why choose us?
- Reusable & Eco-Friendly: Replace hundreds of plastic bags with a single silicone membrane, cutting waste by up to 90%.
- High-Performance: Withstands temperatures from -50°C to 230°C, ideal for resin infusion and prepreg curing.
- Customizable: Tailored sizes and thicknesses for composite parts of any complexity.
Explore our Silicone for GRC/GRG/GFRC Molding for specialized applications.
Why Choose Reusable Silicone Bags Over Traditional Plastic Bags?
Single-use plastic bags are costly, wasteful, and prone to failure. Our reusable silicone vacuum bags solve these pain points:
Single-use plastic bags are costly, wasteful, and prone to failure. Our reusable silicone vacuum bags solve these pain points:
- Durability: A single silicone membrane lasts for 200+ cycles, compared to 1-2 uses for plastic.
- Cost Savings: Reduce consumable expenses by 70% while eliminating downtime for bag replacement.
- Superior Seal: Low-viscosity silicone rubber conforms perfectly to molds, preventing leaks during vacuum debulking.
Technical Comparison
Property | Silicone Bags | Plastic Bags |
Lifespan | 200+ cycles | 1-2 cycles |
Temperature Resistance | -50°C to 230°C | Up to 150°C |
Environmental Impact | Recyclable, reduces landfill | Non-recyclable, high waste |
“Switching to reusable silicone bags slashed our material costs and improved process consistency.” – Aerospace Composite Manufacturer
For high-temperature applications, see our Silicone for Rapid Prototyping Casting.
Technical Excellence: High-Performance Silicone Membranes for Vacuum Bagging
Our Diasil 49 silicone rubber is engineered for demanding composite manufacturing:
Key Specifications
Feature | Detail |
Tensile Strength | 8-10 MPa |
Tear Resistance | 25-30 N/mm |
Viscosity | 45,000 mPa·s (low flow for precise molds) |
Certifications | FDA-compliant, RoHS, REACH |
- Easy to Clean: Dishwasher-safe membranes save labor and time.
- Versatile: Compatible with epoxy, carbon fiber, and RTM resins.
- Custom Sizes: Available in thicknesses from 1mm to 10mm for large-scale composite parts.
For intricate molds, explore Silicone for Resin Mold Making.
Sustainable and Cost-Effective: Reducing Waste in Composite Production
Let’s break the cycle of disposable plastics. Our reusable silicone vacuum bags align with global sustainability goals:
- Eco-Friendly: Silicone is 100% recyclable, unlike plastic bags that clog landfills.
- Carbon Footprint: Producing one silicone bag emits 50% less CO₂ than 200 plastic bags.
- Consumer Demand: Brands increasingly prioritize sustainable manufacturing practices.
Cost-Benefit Analysis (Annual Savings)
Metric | Silicone Bags | Plastic Bags |
Material Costs | $2,000 | $10,000 |
Labor for Replacement | 10 hours | 100 hours |
Waste Disposal Fees | $500 | $5,000 |
For custom solutions, visit Silicone for Climbing Holds Molding.
Why Partner With Us?
- Global Expertise: Decades of experience in silicone rubber manufacturing.
- Fast Turnaround: State-of-the-art facilities support bulk orders with 2-week lead times.
- Technical Support: Dedicated team to optimize vacuum bagging workflows.
- Contact us today to request samples or discuss your project’s specific requirements.
Summary of Advantages:
Durable, eco-friendly silicone vacuum bags reduce waste and costs in composite manufacturing. Withstand extreme temps, reusable for 200+ cycles, and customizable for RTM, infusion, or 3D printing. Contact us for custom solutions!
Operation Method:
By brushing, spraying available
How does our customer use silicone for vaumm bag casting?
1.)Flange seal details and moulded flow runners are positioned.
2.)Once the vacuum channel formers have been positioned, a spay machine is used to apply the bluesil silicone product to mold.
3.)The silicone is able to replicate complex details.
4.)Silicone is also used to form the peripheral sealing flange.
5.)Cloth is used to reinforce the bag in strategic areas and to increase durablility
6.)Metal inserts assist in lifting and handing the bag.Curing time in 20 mins
7.)Once the curing stage is over, it’s time to release the vacuum bag.
8.)The silicone bag is self-releasing. It will not adhere to master mold allowing for easy operator removal
9.)Now the’ A’ surface mould is cleaned and treated with release agent.
10. )A gel coat layer is then applied.
11. )The RTM type ‘ combination mat’s glass reinforcement is applied with foam cores used in some area.
12.)A layer of ‘flow-mesh’ can be used to accelerate resin flow.
13.)The silicone bag is positioned over the fibre leaving a cavity for the resion to fill.
14.)Connections are made to vacuum pump and the machine that will mix and inject the resin.
15.)The resin flows into the mould through the fibre
16.)After curing , the vacuum bag relsease from the newly formed boat hull, the bag is reusable , saving time and significantly increasing productivity
17.)If a’peel-ply’ layer has been used, it’s removed at his stage
18.)The moulding can now be released from the mould.
19.)The finished moulding is true to the original in every detail thanks to the state-of-the art silicone vacuum bag technology.
Storage:
Store in a cool and dry place 18 months from the date of production.
Warm Tips:
* It should be stored in a dry place in its original sealed container.
* Read the product safety data sheet(MSDS) carefully before using, which can be got from the supplier.
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